Réalta Labs

How it works

From scan to sole.

Six steps from your patient’s scan to a finished, checked pair at your clinic in 7-10 working days.
Printed orthotic shells emerging from nylon powder
01

Scan

Capture your patient's foot with the Réalta 3D app (preferred) or any recognised 3D scanner. We accept .stl, .obj and .ply files. Foam boxes and plaster casts are not accepted.

Réalta scanning cradle with phone app capturing foot geometry
02

Upload

Log into the Réalta Portal and upload your scan files securely. Our platform accepts files up to 100MB and processes them instantly.

03

Prescribe

Complete our interactive prescription form. Choose your chassis type (FIT or CONTROL), set shell parameters, posting angles, and any additional modifications.

04

Print

Each shell is designed individually from the scan, never from a template, then SLS printed on our Formlabs Fuse 1+ in PA11 nylon. Posts and heel raises are printed into the shell.

SLS print cake inside Formlabs printer with orthotic shells
05

Depowder & Finish

Shells are depowdered, media-blasted and finished by hand with your chosen top cover and additions. The patient name is embossed on every shell.

Brushing PA11 powder off a freshly printed orthotic shell
06

QC & Dispatch

Every pair is quality checked, boxed with a patient care leaflet and dispatched to your clinic. Track status in real time through the Réalta Portal.

Branded Réalta drawstring bag handover with finished orthotics

Prescribe it. We print it exactly.

Open a partner account and send your first scan. Individually designed shells, dispatched in 7-10 working days, with a podiatrist on the other end of every query.